Boiler Blowdown System
American Ingenuity Meets German Excellence in Blowdown Control Near Zero Blowdown Costs
Why Use BBS with Heat Recovery?
Boilers require regular blowdown to remove impurities such as dissolved solids that accumulate during operation. Without effective blowdown management, these impurities lead to scaling, corrosion, and reduced efficiency.
Manual Blowdown Processes can lead to Avg TDS much lower than set limit as Quantity of Blowdown it is not linked with Steam Load or Feed Water Quality, Often causing Excessive Water and Energy Loss.
Boiler Blowdown System ensures that blowdown occurs only based on TDS Measurements & Maintains TDS Level Close to Allowed Limits.
Benefits of BBS with Heat Recovery
Enhanced Energy Efficiency:
Boiler Efficiency Increases by
1-3%. Reduces Fuel Consumption for heating cold Makeup Water. Nearly eliminates blowdown costs with Flash & Heat Recovery.
Water Conservation:
Lowers Makeup Water & Chemical Dosing by reducing excess blowdown.
Extended Boiler Life:
Avoiding Scaling and Corrosion by keeping Water TDS within Guidelines. Decreases repair needs, prolongs boiler life, and enhances operational safety.
Automation and Precision:
Continuously Monitors TDS and other parameters in real-time.
Reducing Operator Workload & Errors, Enables Precise Blowdown.
Improved Steam Quality:
Prevents Foaming & Water Carryover with Steam by Optimal TDS in Boiler.
Minimizes Scaling in Process Equipment & Steam Pipes, Valves etc
Working of BBS
Continuous TDS Monitoring- Equipped with highly sensitive TDS sensors with Temperature Compensation that monitors the conductivity in the boiler water blowdown Sample.
Signal Processing and Analysis- Conductivity data is continuously analysed against preset TDS value. Excess levels trigger corrective action.
Blowdown Activation- When TDS levels exceed the setpoint, the system automatically activates the blowdown valve to discharge high-TDS water from Boiler.
TDS Stabilization- As high-TDS water is discharged, fresh feedwater enters, diluting and stabilizing the remaining dissolved solids.
TDS Level Recheck and Valve Closure- Continuous TDS monitoring during blowdown adjusts the valve Operation as needed allowing Only Needed quantity Discharge of Hot Water from Boiler.
This cycle of Monitoring, Blowdown, and Stabilization repeats Automatically
Key Features
Versatile Sampling Methods.
Automatic Blowdown Control.
1 Year Replacement Warranty.
User Friendly & Flexible.
Error Correction.
20 Assignable Relays.
Multilevel Security
Chemical Dozing Control
Water Flow Meter Input Capability
MODbus , Wifi & Internet Cards
